ToughRock 1/4-in x 4-ft x 8-ft Regular Drywall Panel

Charlotte Wood Middle School, Danville, California

It was 1991, and our company was framing the entire middle school. The Charlotte Wood Middle School was built out of Douglas Fir Lumber, Pressure Treated Plates, and different kinds of Plywood. I negotiated a contract with a lumber mill in Oregon to provide all the dimensional lumber for the project. I had lumber being delivered from their mill for months. GREAT PROJECT! Rick Aguilar - Cost Estimator

Overview

• What It Is

  • Thickness: 1/4 inch – lightweight and easy to handle.

  • Dimensions: 4 feet wide x 8 feet long.

  • Weight: Thin panel, lighter than standard drywall for easier transport and installation.

  • Application:

    • Ideal for use in remodeling projects, especially for creating smooth surfaces over old walls and ceilings.

    • Great for forming gentle curves in arches and design features due to flexibility.

    • Suitable as a cover-up layer rather than as a primary structural wallboard.

  • Surface: Smooth face paper, ready for finishing with paint, wallpaper, or texture.

  • Edge Type: Square edges for quick installation.

  • Fire Resistance: Not rated for fire resistance (unlike Type X panels).

  • Limitations:

    • Not intended for load-bearing or high-impact areas.

    • Not recommended for use in wet or damp environments (like bathrooms or basements).

  • Ease of Use:

    • Can be cut easily with a utility knife.

    • Thin profile makes it flexible but also less durable than thicker boards.

  • Common Uses:

    • Covering existing textured ceilings (like popcorn ceilings).

    • Creating curved walls or design accents.

    • Lightweight remodeling and patchwork projects.

  Key Features & Specs

  • Designed for low-moisture interior environments.

  • Great for renovation work: wall and ceiling repair, covering over existing surfaces, etc.

  • Flexible enough for curved-surface applications — easy to bend or conform to gentle curves.

  • Easy to score, snap, and cut for precise fitting.

  • Smooth face suitable for many types of finishes: paint, wallpaper, texture coatings.

  • Backed by a limited warranty from Georgia-Pacific.

  • Limitations / What It Is Not

    • Not moisture-resistant; not recommended for wet rooms or high humidity zones like showers, etc.

    • Not fire-rated (i.e. does not provide a one-hour fire rating) in its standard regular form.

    • Not mold-resistant unless using a special panel variant.

  • Specifications

    Thickness ¼ inch (≈ 6.4 mm)

  • Width 4 feet (≈ 1219 mm)

  • Length 8 feet (≈ 2438 mm)

  • Weight ~38.4 lbs per panel

  • 1Edge Type Square edges

  • Core Type Standard regular gypsum core Certifications GREENGUARD & GREENGUARD Gold (low VOC emissions)

  Best Uses:

  • Covering existing walls or ceilings without removing old materials
    Thin panels like ¼-inch drywall are great for overlaying old plaster, paneling or textured surfaces — helps refresh or smooth a surface without a full teardown.

  • Curved surfaces, arches, and rounded design elements
    Because ¼-inch drywall is flexible, it can bend more easily than thicker boards — useful for achieving curved walls, arches, or other non-flat architectural shapes.

  • Skim coat / resurfacing jobs
    When you want to hide imperfections or texture (e.g. orange peel, popcorn ceilings) by laying a thin layer over the existing substrate, this panel can act as a base before finishing.

  • Light remodeling or renovation projects
    Where weight matters (e.g. overhead work or tight access), ¼-inch drywall is lighter and easier to handle, reducing labor effort.

  • Temporary or non-load-bearing partitions
    If you need to build something that doesn’t need strong structural strength, such as small interior dividers, mockups, or temporary walls, the thin panel can work.

  Practical Project Ideas for Homeowners:

  • 1. Ceiling Refresh

    • Cover popcorn ceilings: Instead of scraping the mess, overlay thin drywall directly on top for a smooth modern look.

    • Resurface damaged ceilings: Quick way to hide cracks, water stains (after fixing leaks), or sagging plaster.

    2. Decorative Curves & Design Features

    • Arched doorways: Use the flexible ¼-inch panel to create smooth, rounded entries.

    • Curved walls or niches: Add interest to plain rooms with gently curved accent walls.

    • Rounded soffits: Perfect for softening edges in kitchens, hallways, or basements.

    3. Wall Cover-Ups

    • Hide outdated paneling: Instead of tearing out wood paneling, simply fasten drywall panels over it.

    • Smooth out textured walls: Cover rough plaster, stucco, or heavy textures to get a fresh, flat finish.

    • Update basement walls: Great for giving unfinished or paneled basements a cleaner look.

    4. Lightweight Renovations

    • Garage or workshop walls: Easy to install and provides a paintable surface for a brighter workspace.

    • Temporary partitions: Create non-load-bearing dividers for kids’ playrooms, home offices, or hobby areas.

    • Cabin or shed finishing: Lightweight panels make small spaces easier to finish without adding bulk.

    5. Creative DIY Projects

    • Headboards or wall art panels: Cover a frame with drywall, finish with paint or wallpaper for a custom design.

    • Built-in niches: Add recessed spaces for shelving or décor.

    • Faux beams or columns: Wrap framing with drywall for a polished architectural look.

    ✅ Tip for Homeowners:
    Because ¼-inch drywall is thin and flexible, it’s best for cover-ups, curves, and light projects. For structural strength, fire resistance, or high-traffic areas, go with thicker drywall (½-in or ⅝-in).

• Why Choose - ToughRock 1/4-in x 4-ft x 8-ft Regular Drywall Panel?

  • Flexibility / Curve Capability
    Because of its thin ¼-inch profile, this panel bends more easily than thicker drywall. That makes it a good choice for curved walls, arches, or decorative architectural features.

  • Lightweight & Easy Handling
    The lighter weight of ¼-inch makes it much easier to lift, carry, and install, particularly for overhead (ceilings) or when doing remodeling in tight or awkward spaces. Easier to cut, score, and snap as well.

  • Smooth Finish for Decorative Treatments
    It provides a clean, smooth surface that’s good for paint, wallpaper, or textures. If you want minimal surface prep and a professional look, this panel handles that well.

  • Good for Overlay Work / Renovations
    If you’re covering up existing walls or ceilings (e.g. paneling, rough plaster, old textures) rather than tearing everything out, this sheet lets you overlay and get a fresh start—without too much added thickness or weight.

  • Low-Moisture Interior Use
    It’s designed for dry, interior spaces where moisture and humidity are not high. So if your project is in living rooms, bedrooms, hallways, etc., this is well suited.

  • Fire Safety (Natural Gypsum Core)
    Although it is not fire-rated (in the sense of meeting a defined fire-resistance assembly rating), like all standard gypsum drywall, it has a noncombustible core and will resist fire to a degree thanks to the gypsum’s natural properties.

  • Lower Cost & Less Waste for Small Projects
    Smaller-scale jobs or repairs often don’t need thick, heavy boards; using ¼-inch means less material bulk, lighter shipments, easier cutting and less waste, which may reduce cost and labor. Also, fewer material handling hassles.

  • Indoor Air Quality / Emissions
    This product is GREENGUARD and GREENGUARD Gold certified, meaning it emits low VOCs (volatile organic compounds). If you care about indoor air quality, that’s a plus.

  When This Board Really Shines

  • 1. Curved & Rounded Designs

    • Perfect for arches, alcoves, barrel ceilings, and curved walls because the ¼-inch thickness bends easily without cracking.

    • Saves time compared to wetting and scoring thicker drywall to achieve the same radius.

    2. Overlay Projects / Remodeling

    • Ideal for covering old surfaces like:

      • Popcorn ceilings

      • Outdated wood paneling

      • Cracked plaster or textured walls

    • Gives a fresh, smooth base for painting or wallpaper without the mess of demolition.

    3. Lightweight, Overhead Work

    • Its lighter weight makes it much easier to install on ceilings or tight spaces.

    • Great for homeowners working solo or without heavy-duty lifting tools.

    4. Small Renovations & DIY Projects

    • Quick fixes where strength isn’t the main priority, but a smooth, clean finish is.

    • Perfect for closets, home offices, or playrooms where you want speed and efficiency.

    • Can be used to create temporary partitions or accent features.

    5. Creative Design Applications

    • Lets you experiment with built-in niches, soffits, or rounded corners.

    • Works well for decorative trims, faux beams, or even DIY furniture wraps (like column casings).

    ✅ Bottom Line:
    This board really shines in flexibility, overlay work, and lightweight renovations. If the goal is to bend, cover, or quickly refresh a surface without major structural demands — this is the board to grab.

Ask Rick, example:“What’s the best Gypsum Board for this application? or “ When should I use fire-rated (Type X) drywall?”

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